Ángel Darío González-Delgado; Viatcheslav Kafarov*
Centro de Investigación para el Desarrollo Sostenible en Industria y Energía, Escuela de Ingeniería
Química,
Universidad Industrial de Santander (UIS), Cra. 27 Calle 9, Bucaramanga, Colombia
*cisyc@uis.edu.co
Fecha Recepción: 28 de septiembre de 2012
Fecha Aceptación: 07 de junio de 2013
Several alternatives of microalgal metabolites extraction and transformation are being studied for
achieving the total utilization of this energy crop of great interest worldwide. Microalgae oil extraction is
a key stage in microalgal biodiesel production chains and their efficiency affects significantly the global
process efficiency. In this study, a comparison of five oil extraction methods in lab-scale was made
taking as additional parameters, besides extraction efficiency, the costs of method performing, energy
requirements, and toxicity of solvents used, in order to elucidate the convenience of their incorporation to
a microalgae-based topology of biorefinery.
Methods analyzed were Solvent extraction assisted with high speed homogenization (SHE), Continuous
reflux solvent extraction (CSE), Hexane based extraction (HBE), Cyclohexane based extraction (CBE) and
Ethanol-hexane extraction (EHE), for this evaluation were used the microalgae strains Nannochloropsis
sp., Guinardia sp., Closterium sp., Amphiprora sp. and Navicula sp., obtained from a Colombian
microalgae bioprospecting. In addition, morphological response of strains to oil extraction methods was
also evaluated by optic microscopy. Results shows that although there is not a unique oil extraction
method which excels in all parameters evaluated, CSE, SHE and HBE appears as promising alternatives,
while HBE method is shown as the more convenient for using in lab-scale and potentially scalable for
implementation in a microalgae based biorefinery.
Keywords: biorefinery, microalgae, oil extraction, sustainability.
Distintas alternativas de extracción y transformación de metabolitos de biomasa de microalgas están
siendo estudiadas para lograr el aprovechamiento total de este cultivo energético. La extracción del
aceite de microalgas es una etapa clave en cadenas de producción de biodiesel a partir de ellas y
su eficiencia afecta significativamente la eficiencia global del proceso. En este estudio se realiza la
comparación de cinco métodos de extracción de aceite de microalgas a escala laboratorio, tomando
como criterios adicionales a la eficiencia de extracción, los costos de ejecución de cada método,
requerimientos energéticos y toxicidad de los solventes utilizados, con el fin de definir la conveniencia de
su incorporación en una topología de biorefinería a partir de microalgas.
Los métodos analizados fueron extracción con solvente asistida con homogenización (SHE), extracción
con reflujo continuo de solvente (CSE), extracción con hexano (HBE) y ciclohexano (CBE), y extracción de
aceite utilizando la mezcla etanol-hexano (EHE). Se emplearon las microalgas de bioprospección nacional
Nannochloropsis sp., Guinardia sp., Closterium sp., Amphiprora sp. y Navicula sp. Adicionalmente, se
estudió la respuesta morfológica de las cepas mencionadas a los distintos métodos de extracción por
medio de microscopía óptica. Los resultados muestran que aunque no hay un método que sobresalga en
todos los parámetros evaluados, los métodos CSE, SHE y HBE se perfilan como promisorios, mientras
que el método HBE se muestra como el más conveniente para utilizar a escala laboratorio en términos
generales y potencialmente escalable para su implementación en una biorefinería basada en microalgas.
Palabras clave: biorefinería, microalgas, extracción de aceite, sostenibilidad.
The progressive replacement of oil with biofuels will
require certain changes in the current production of
goods and services. For this reason, research about
sustainability of biofuels production from renewable
resources is increasing [1]. According to Chisti Y
[2], energy production, goods and services are
necessary, but they must be socially, economically
and environmentally sustainable. Microalgae is an
energy source that offers considerable amounts of
fuel from small crop areas and lower production
costs, which further helps in the mitigation of global
warming; its culturing tolerates high concentrations
of CO2 and decreases the amount of nitrogen
oxides released into the atmosphere. The most
conventional biodiesel-from-microalgae production
chain until now is composed by the stages of
cultivation, harvesting of biomass, drying, lipid
extraction and oil transesterification [3].
Despite of continuous and positive advances
in algal research, biodiesel-from-microalgae
production chain is not sustainable yet, in energy
terms, comparison of energy demands for
microalgal biodiesel production shows that energy
required in all stages of production process is more
than energy produced by third generation biodiesel
[4], In this sense, results of studies related to
bioprospecting, exploration and production of
microalgae biomass made by research centers as
the NREL In United States, the CISOT and CIEMAT
in Spain [5], the CIDES and ICP in Colombia
[6], among others, concludes that production of
biodiesel from microalgae can be economically
viable if total biomass components are used for
obtaining biofuels and high value products and the
concept of biorefinery is incorporated.
Biorefining is processing biomass in a sustainable
way within a spectrum of marketable products and
energy, this concept can be extended, according
to Cherubini [7], to a laboratory or a set of
laboratories that integrates biomass transformation
processes and equipment for the production of
fuels for transportation, energy and chemicals. The
biorefinery concept has been identified as the most
promising for the creation of an industry based
on biomass. However, this concept has not been
applied so far to the biomass of microalgae define
a path-oriented technology for the production of
biofuels and high added value products based
on the physicochemical characterization of a
promising species, a microalgae based biorefinery
must take into account several issues for its
sustainability as water requirements, production
costs, environmental impacts and process
efficiency [8].
The extraction of carbohydrates, lipids, pigments,
proteins and special substances from microalgae
biomass is under research for obtaining
several bioproducts [9] focusing on the use
of multifunctional processes for simultaneous
extraction separation and transformation of two
or more desired products [10], or in optimization
of operating conditions and routes for obtaining a
desired specific metabolite, pigments extraction
can be made by cell breaking, solvent extraction
and centrifugation, and purification is made using
microfiltration, drying or lyophilization [11], reducing
sugars can be obtained by hydrolysis reaction with
simultaneous cell wall disruption for oil extraction
[12], proteins are extracted for use as fertilizer [13],
animal feed supplement [14] and substrate for
fermentation [15].
Several methodologies are under study in lab-scale
for extracting and separating lipids from microalgae
biomass, most methods are composed by the
stages of cell wall disruption and lipid separation
from biomass. For cell wall disruption, various
thermal, chemical and physical methods have
been evaluated. Gonzalez-Delgado AD & Kafarov
V [16], evaluated cell disruption using autoclave,
organosolv pretreatment and acid hydrolysis, while
McMillan, Watson, Ali & Jaafar [17], evaluated
microwave, water bath, blender, ultrasonic and
laser treatment, Vanthoor-Koopmans, Wijffels,
Barbosa & Eppink [18] also exposes in their review
other novel techniques of cell disruption. After
this stage is necessary a further step of solvent
addition for lipid recovery, several polar, non-polar
and combination of solvents are being evaluated
in microalgae oil extraction, methodologies and
results of adjustment of solvent based methods
can be seen in detail in the works of González A,
Kafarov V & Guzman A [19], Fajardo AR, Cerdan
LE, Medina AR, Fernandez FGA, Moreno PAG &
Grima EM [20] and Halim R, Danquah M & Webley
P [21]. More advanced methods are also been
evaluated as enzymatic extraction [22], supercritical
fluid extraction [23], wet extraction [24], Osmotic
shock [25] and in-situ transesterification [26].
One of the goals pursued by researchers in
this area, is to find a method for microalgae oil
extraction which can be at the same time efficient,
cheap, selective to lipids desired, reproducible
and scalable, for achieve this goal, several studies
must be developed in order to find the process
that allows an effective oil extraction in terms
of efficiency, purity of product desired, energy
requirements, costs and environmental impacts.
The main objective of this study, is the evaluation
and comparison of five solvent-based microalgae
oil extraction methods in lab-scale previously
developed, incorporating additional criteria
commonly used in literature (oil yield/extraction
efficiency), these criteria are energy consumption
during method performing, costs extraction in
terms of materials, energy and equipment usage
and toxicity of solvents selected for lipid extraction.
Although is well known by the authors the availability
of robust methodologies for evaluation of each one
of parameters discussed in this study as energy,
exergy, and emergy analysis from the energetic
point of view [27], techno-economic analysis with
scenarios comparison and sensitivity analysis for
evaluation of technologies from the economic point
of view [28], and optimization of biorefineries taking
into account economic and safety objectives [29],
the scope of this research is to provide a big picture
of the behavior of several oil extraction methods
used on several microalgae strains in lab-scale
under several criteria in order to provide some
lights for further deeper study of techniques. As
secondary contribution, morphological response
of bioprospected strains used for evaluation of oil
extraction methods is also discussed such as some
issues to consider for integration of technologies
developed with other methods for extraction and
separation of additional microalgae metabolites
according to biorefinery concept.
Microalgae Strains
Bioprospected microalgae strains were provided
by Morrosquillo Corporation (Punta Bolivar,
Colombia); biomass was cultivated in f/2 medium,
harvested by flocculation, dried and refrigerated
until use. Characterization of different strains was
developed by the Colombian Petroleum Institute
ICP-ECOPETROL. As is mentioned in abstract,
microalgae strains used for this study were
Nannochloropsis sp., Guinardia sp., Closterium
sp., Amphiprora sp. and Navicula sp.
Oil extraction in lab-scale
Solvent-based oil extraction methods evaluated
(hexane and cyclohexane based methods, solvent
extraction with high speed homogenization,
continuous reflux solvent extraction and ethanol-hexane
method) were designed and adjusted by
authors in previous works [16], finding the best
operating conditions as the first stage of cell wall
disruption as second stage of solvent oil extraction
and lipid purification, for all methods cell disruption
is intended to destroy the microalgae cell wall to
facilitate the recovery of intracellular products and
obtain greater amounts of lipids, all oil extraction
experiments were made by triplicate, methods
were performed as follows:
Improved Solvent extraction assisted with high speed homogenization (SHE). This is a rapid and effective method, which mainly includes the stages of strong homogenization, centrifugation and filtration, for its performance, methanol, chloroform and biomass are mixed in a mass ratio of 6:12:1 under environmental conditions, methanol is a polar solvent that dissolves polar lipids, on the other hand, chloroform is a non-polar solvent which dissolves the neutral lipids present in the extraction and water is a polar solvent allows separate methanol/polar lipids phase of the chloroform/ neutral lipids, the mixture is stirred and separated by filtration, obtaining a liquid phase with high percentage of lipids and a solid stream of biomass, liquid fluid is mixed with water in 4:1 ratio for phase separation, after that, hydrophilic/hydrophobic phases are separated using centrifugation for 15min at 3400rpm the upper phase methanol/water from the centrifuge tube was removed while lower phase biomass/lipids Chloroform, was filtered by gravity. Solvents are recovered by evaporation and condensation using a roto-evaporator. Finally, the lipid extract was allowed to volatilize to constant weight for its measurement, cell disruption in this method is achieved by mechanical action in homogenization stage [16].
Improved Extraction with the mixture Ethanol/ Hexane (EHE). This method is based in a lipid extraction method developed by Fajardo AR, Cerdan LE, Medina AR, Fernandez FGA, Moreno PAG & Grima EM [20], this procedure uses two solvents for extraction and subsequent purification of the extract. Ethanol is used in the first stage to recover the lipid content of microalgae; the crude oil obtained with ethanol contains unsaponifiable lipids, such as pigments, proteins, amino acids and other lipid and non-lipid contaminants. As a second step, the addition of water and hexane to the crude extract, obtained above, generates the formation of a biphasic system, in which lipids are transferred to the hexane phase, and the impurities are retained in the hydroalcoholic phase. This phase separation occurs due to the difference in solubility between solvents. It is performed by decanting and is repeated five times by adding more water and hexane to the hydroalcoholic phase. The proportion water content has been optimized to displace the equilibrium distributions of lipids to the hexane phase, for cell disruption a solution with 5g of biomass and 0.5mol L-1 of hydrochloric acid was prepared and subjected to a stirring speed of 500rpm for 120 minutes at room temperature, subsequently, vacuum filtration was performed where the pH was raised about 6 or 7 with the addition of distilled water, thereby obtaining hydrolysed biomass and water-soluble phase. Hydrolyzed biomass was dried to 105°C for 4h [16].
Improved Continuous reflux solvent extraction (CSE). This is a multiple-extraction procedure that consists in a first cell disruption stage in which 5g of biomass are mixed with water, methanol and sulphuric acid in a 1:5:0.8:0.32 ratio, mixture is placed in a 25L Autoclave by 4h, water-soluble compounds in the cell were dissolved by the acid and formed a compound called solubilised mass, which is separated from the non-polar phase by vacuum filtering, followed by a neutralization of the biomass to stop cell degradation and drying at 105°C during 4h, for solvent extraction, a typical Soxhlet extractor with 45/50 outer/upper and 24/40 lower/inner joint for 250mL capacity was used, pre-treated dry biomass was put in a cartridge and solvent was heated to boiling point, then condensing it on the cartridge of biomass, giving way to the solid-liquid extraction of present lipids, the process described is repeated for 16h, during solvent extraction, the amount of biomass and the ratio biomass/solvent were kept constant, solvent used for this method was hexane. After extraction, extract-solvent mixture was filtered, distilled and the remnant solvent was evaporated. Total lipids were also quantified by gravimetric methods [16].
Improved Hexane and Cyclohexane based extraction (HBE and CBE respectively). In the first stage of cell disruption, 5g of microalgae biomass are mixed with hydrochloric acid 0.5molL-1. Mixture was stirred for 120min at room temperature, after that, vacuum filtration was performed where the pH was raised about 6 or 7 with the addition of distilled water, finally, hydrolyzed biomass was dried to 105°C for 4h, for solvent extraction, biomass was mixed with fresh hexane or cyclohexane in a 1:20 ratio and stirred at 500rpm for 24h in order to promote the solvent-biomass contact, finally, solvent-extract solution is separated from biomass by vacuum filtration and solvent is recovered by distillation [30].
Parameters for comparison of oil extraction
methods
Lipid yield and lipid extraction efficiency. It
was estimated the yields and efficiencies for each
of the methods based on the gravimetric analysis
done to each, oil yield in every test was calculated
using the Equation 1, from amount of biomass
used and oil obtained. To calculate lipid extraction
effectiveness, the term Relative Extraction Ratio
is introduced; this ratio is defined as the lipid yield
reached using any extraction method evaluated
respect to lipid yield reached performing SHE
method, which is used for total lipid determination,
Equation 2 was used for calculation of Relative
Extraction Ratio.
Statistical comparison of lipid yield. Results of oil extraction for methods evaluated were compared in order to determine significant differences between methodologies performed, comparison was made for the five methods in one strain, and process was repeated for rest of strains evaluated, statistical procedure used was the One-way Anova, which test differences among three or more sets of data, for the special case where two extraction methods are compared t-test is used and relation between Anova and t-test was made using the expression F=t2. Confidence interval was set on 95%, in addition, values of variance and standard error were calculated for each method in each strain evaluated, consideration of equal variances was not assumed for statistical comparison, for statistical analysis was used the online application SISA (Simple Interactive Statistical Analysis) in options Oneway Anova and T-test [31].
Cost of extraction. An estimate of the value of application of each method in lab-scale was calculated using an economic gross evaluation taking into account the cost of solvents and volume used in each extraction method, cost of microalgae was not taking into account in order to provide an estimated non-dependent of biomass production costs, costs of utilities which includes electric energy, water, heating and cooling services were also calculated according to their prices in local conditions, a percentage of 10% corresponding to equipment depreciation and consumption of minor materials was assumed according to heuristic rules. Excepting the CSE method, cost decrease by solvent reutilization was not taken into account.
Toxicity. As all microalgae oil extraction methods evaluated in this study are solvent-based, toxicity is considered as a very important aspect due to the implications of the use of these substances; toxicity was used as safety gross evaluation criteria. LD50% is a measure of inherent toxicity of a solvent that is defined as the lethal concentration that would kill the half of the affected population. LD50% was chosen as toxicity criteria because values are available in literature for solvents evaluated. Exists other toxicity values as IDLH, AEGL and ERPG, however IDLH and AEGL were not used due to inconsistencies in their values reported in literature, ERPG was also discarded because in comparison to LD50%, is less applicable for solvents. In methods with solvent mixtures for extraction, the solvent with lower LD50% was taken as reference. The method whit higher LD50% was considered more tolerable in comparison to other lower values. In order to obtain a better data analysis, values were normalized to the same biomass amount (1g of dry biomass) and extraction time (1h).
Energy requirements. Energy requirements were calculated for each extraction method taking into account electric and/or heating services required for performing. Values were estimated according to the electric power of the equipment used in each stage (homogenization, drying, vacuum separation, solvent recovery etc.) and time spent in extraction procedure which depends of each oil extraction method, power values were taken from equipment handbooks, internal power loses were not taken into account calculations were made using Equation 4, for detailed explanation of terms used in Equations 1, 2, 3 y 4, please see nomenclature section.
Morphological response. Observation in optical microscope is performed to the biomass of the five strains at objective 100x before and after every procedure in order to see its influence in the cell and its damage on the morphology of the same.
Characterization of microalgae strains
According to the characterization of studied
microalgae strains shown in Table 1, Amphiprora
sp. presents the highest lipid percentage (wt%),
followed by Navicula sp., Nannochloropsis sp.
presents the highest composition of proteins
and can be potentially used for food and feed,
while Guinardia sp. is mostly composed by
carbohydrates, cellulose and hemicelluloses, and
could be used for reducing sugars production
and transformation to third generation bioethanol.
Profile more suitable for the development of a
topology of biorefinery corresponds to Amphiprora
sp. owing to their balanced composition of lipid and
non-lipid components.
Multicriteria comparison of oil extraction
methods in lab-scale
Extraction Efficiency. As is shown in Table 2,
extraction efficiency depends as extraction method
performed as microalgae strain used, according
to extraction results is clear that microalgae strain
Amphiprora sp. presents the highest oil yield for
all five methods evaluated, followed by Navicula
sp. except when EHE method is performed,
this behavior can be explained from the biologic
point of view, owing to these two strains belong
to the Naviculales order, which presents seams
in their valvs, while the strain Nannochloropsis
sp. whose cell wall is composed by several
xylan layers making difficult chemical disruption
and decreasing extraction efficiency. Guinardia
sp. microalgae strain presents the highest
reproducibility of third generation energy crops
studied, this can be owed to a very low percentage
of polar lipids and chlorophylls, which increases
the standard deviations when selective and non-selective
methods are compared, however, relative
extraction ratio is lower than values obtained for
Amphiprora sp., Navicula sp. and Closterium sp.
By comparing RER of methods evaluated in five
strains can be seen that extraction method used as
reference for calculations (SHE method), presents
the highest average extraction efficiency, derived
by the combination of polar/non-polar solvents and
high speed homogenization, which contributes
to increase the amount of final product obtained.
However, as is reported by Archanaa S, Moise
S, & Suraishkumar G. [32], methods which uses
methanol-chloroform as solvents can over-estimate
the amount of biofuel-related lipids, because
these methods also extracts other products as
chlorophylls, in Figure 1 can be seen that SHE
extract presents darker tone in comparison to
other extracts, which shows the presence of non-lipid
components, purity of extracted oil affects
quality of final product desired from this microalgae
metabolite (High value fatty acids or biodiesel).
After solvent extraction with high speed
homogenization (SHE method), Continuous reflux
solvent extraction method (CSE) presents the
highest average relative extraction ratio, being
potentially used for effective lipid extraction in
lab scale, however, the scaling-up of this method
can represent a process design challenge, owing
to equipment, energy and solvent requirements.
Batch methods as hexane and cyclohexane
based extraction (HBE and CBE respectively)
presents good extraction ratios in comparison
to CSE method, with the advantage of an easier
scaling-up, and lower solvent requirements, HBE
extraction can be more attractive for a large scale
microalgae processing owing to solvent cost,
oil extraction using the ethanol-hexane mixture
presents the lowest average standard deviation
of methods evaluated which could be positive for
ensure reproducibility of the oil extraction, however
relative extraction ratio of this method does not
overcome relative extraction ratio of any other
method evaluated for the same strain.
Costs of extraction. If extraction costs in lab-scale are compared, lowest value belongs to EHE method and followed by EHE method, these values are due to low solvents amount needed to perform these methods and low cost of ethanol and hexane in comparison to other organic solvents, while higher extraction costs belongs to CBE method, which is drastically increased by the costs of cyclohexane which is near to 13 times more expensive than hexane in local market.
Statistical comparison of methods. Table 3
shows the results of statistical comparison of
oil extraction methods taking into account the
extraction efficiency, results shows that although
behaviour of oil extraction methods is affected by
the strain evaluated which is coherent with the
analysis made in previous section, however, it
can be seen that in most of cases (strains) there
is no significant differences between performing
HBE and CBE methods, showing that not worth
it to continue using both methods in lab-scale
for future work, nevertheless, is also clear that
selection criteria between HBE and CBE cannot
be efficiency, for selecting the more convenient
method, must be compared using additional
criteria discussed in further sections of this work.
It also can be seen that there is no significant
differences between CSE and HBE for most of
strains evaluated, so, other criteria must be taken
into account for a more robust comparison of these
two methods. On the other hand, EHE method
presents significant differences in comparison to
other C6-based extraction methods in all cases.
Toxicity. Values of solvents used shows that SHE
method is the most harmful of methods evaluated,
owing to the use of highly toxic solvents as
methanol and chloroform which is disadvantageous
for a large-scale processing without appropriate
safety-based process design, extraction methods
which uses hexane as solvent (CSE and HBE)
presents the lowest toxicity. If is analyzed the
toxicity parameter together with solvent recovery
for studied methods, can be seen a disadvantage
of performing this method frequently in lab-scale,
by the release of high amounts of highly
toxic solvents, requiring adequate facilities and
protection, can be convenient to use SHE method
once for an estimation of total lipid content of
feedstock and used as reference. However, using
an adequate large-scale process design which
takes into account all safety aspects or appropriate
assumptions, can be interesting the evaluation of
this method. CSE presents higher solvent loses in
comparison to HBE, however, in SCE case solvent
is lost by continuous evaporation and condensation
and for HBE, bulk of the solvent non-recovered is
in mixture with algae meal after extraction, for this
reason is recommendable a further drying of algae
meal and condensation of vapours released for a
more effective hexane recovery.
Energy Requirements. it can be seen that
lower energy requirements corresponds to SHE
method followed by HBE/CBE and highest energy
requirements are presented by CSE method
(Table 4.), this difference can be explained by the
heating and cooling requirements that Soxhlet
extraction system needs, extraction methods with
high energy requirements must be discarded for a
large scale microalgae processing if the final use of
microalgae components is energetic, EHE method
presents high energy requirements and low
efficiency as is shown in previous section. When
solvent recovery is considered for evaluation of oil
extraction methods, is understandable that energy
requirements increases, because an additional
energy input is necessary for condensing the
solvent separated from the lipid extract, and for
separating solvent mixtures in methods where
is required, in this scenario, method with higher
energy requirements is EHE, for efficient first-step
extraction with ethanol, recovered solvent
must be separated from water added for phase
separation, and hexane must be condensed after
lipid extraction and separation.
Taking into account results obtained in Table 4, can be established that for a lab-scale microalgae oil extraction, method most convenient to perform is HBE, because its low energy consumption compared to other methods, low extraction costs and relatively low toxicity of solvent used, on the other hand, CBE method becomes non-convenient for oil extraction from microalgae due to its high cost of cyclohexane and high toxicity, in addition, lipid yield obtained with this method is similar to yields of HBE method.
Influence of solvent recovery on parameters
evaluated
Solvent recovery plays an important role on
selection of oil extraction methods for a large-scale
processing and can change results obtained
in lab-scale, is important to take into account that
depending on the extraction method, bulk of the
solvent must be recovered from the algae meal
and/or from the lipid extract, and there is an amount
of solvent which cannot be recovered, this affects
negatively the impacts of method performing from
the safety point of view, and the cost of extraction by
including the costs of solvent recovery and input of
fresh solvent for replacement of the non-recovered
solvent, from the energy point of view, must be
taken into account the energy consumption of
solvent evaporation and condensation for re-use.
In SHE method, chloroform must be separated as
from lipid extract as from algae meal, owing to low
boiling point of this solvent and the high speed of
homogenization which produces an increase of
temperature of the extraction system, chloroform
loses are significant (around of 50%vol), and after
extraction, algal meal also contains a significant
amount of solvent which is not recovered affecting
safety of process and economics by fresh solvent
requirements and commercialization potential of
algal meal or utilization of algal meal for obtaining
other bioproducts under biorefinery concept.
For EHE method, algal meal contains only ethanol,
because there is no contact between hexane
and biomass, which allows higher possibilities of
further processing of algae meal without significant
co-product purification, if is desired to convert meal
carbohydrates into reducing sugars, can be used
a organosolv pretreatment which includes ethanol
with an acid for hydrolysis reaction, in this sense,
is more convenient the EHE method in comparison
to SHE method, hexane is also easily recovered
from hydrophobic phase and can be used again for
extraction decreasing processing costs.
In CSE method, as the solvent is continuously
evaporated and condensed during extraction
for effective lipid recovery, this continuous reflux
increases solvent loses during extraction process,
and is more significant at long extraction times,
issue that is characteristic of this method. On the
other hand, if the extraction process is stopped
when the amount of solvent in contact with biomass
is minimum, cost of processing will decrease by
more solvent recovery and further processing
of algal meal for obtaining other products will be
chapter. By the nature of the process, solvent
separation from lipid extract can be performed
in the same extraction system, which is a benefit
in lab-scale, but difficult to achieve in large scale
without additional equipment.
For the cases of HBE and CBE methods, separation
of solvent from biomass is difficult with loses
of biomass/solvent mixture during the process,
however, this disadvantage can be avoided in
large-scale with appropriate equipment, for CBE
extraction, there is a higher impact derived of
solvent loses from the safety point of view, despite
amount of solvent recovered is similar to HBE
extraction, lower LD50% makes more dangerous
the exposition to solvent vapours. Solvent loses
in CBE also impacts strongly in operating costs
of extraction owing to high cost of cyclohexane,
in lipids-solvent separation for both methods,
no significant hexane/cyclohexane loses are
presented.
Morphological response by strain to oil
extraction methods
Guinardia sp. Morphological comparison of a
microalgae strain to all oil extraction methods
performed was made using the strain Guinardia
sp. (Figure 2), when this microalgae is submitted to
SHE extraction the cell shape is strongly affected
and broken, can be seen pieces of frustules,
free chloroplasts and other fragments of totally
destroyed cells (Figure 2b), cells after EHE method
keeps still their frustules, the only significant change
observed by optic microscopy is related to the
shape of the strain, all cells individually observed
keeps their two chloroplasts within the cell wall
(Figure 2c), with performing of CBE extraction
can be observed cell disruption in several cells
and absence of lipid drops which were extracted
by cyclohexane in higher percentage than other
methods (Figure 2d), microalgae exposed to HBE
method showed a change in cell shape and cell
disruption in high percentage evidenced by the
presence of free chloroplasts, in come cells there
was not disruption but inner metabolites looks
disordered dislocated (Figure 2d), finally, when
microalgae strain is submitted to CSE method
there is a higher percentage of non-broken
cells, however, this method presented the higher
relative efficiency, this behaviour can be explained
because CSE method does not use mechanical
or magnetic stirring, for this reason the possibility
of cell rupture by mechanical action is lower, but
solvent can remove lipid components going across
the damaged cell wall (Figure 2f).
Amphiprora sp. After observation of cells before extraction process can be seen that Amphiprora sp. strain presents an irregular shape which is not common in diatoms (Figure 3. a), this phenomenon can be derived of previous stages of microalgae biomass production chain as drying, in which some cell wall components can be degraded because of high temperature used for this step.
After performing SHE extraction using this
biomass (Figure 3b), can be observed significant
changes in the morphology of the cell as
the presence of chloroplast outside of the
cell and changes in shape and colour of the
cell, this changes are promoted by two main
factors, mechanical destruction by high speed
homogenization and effectiveness of solvents
mixture used for microalgae compounds removal,
however, degree of cell destruction confirms the
low selectivity of SHE method for extraction
of lipids usable in biodiesel production. When
biomass is submitted to CSE method can be
seen that microalgae cell wall is still present
although is drastically deformed and damaged,
is also shown that most of intracellular content
including lipids was released, hexane could
break through the degraded cell wall dissolving
neutral lipids and other non-polar components
(Figure 3c).
Navicula sp. For Navicula sp. microalgae
biomass can be seen that morphology of the cell
is not affected by previous drying step (Figure 4a), this is due to the thickness of the microalgae
frustule, which protects the cell from external
damage factors. After oil extraction using EHE
method (Figure 4b), can be still found cells without
damage and other with most of metabolites present
within the cell, this morphological response helps
to explain the low efficiency of EHE method in
comparison to other microalgae oil extraction
methods evaluated, Figure 4c shows microalgae
biomass after performing HBE method where can
be seen a higher percentage of broken cell walls
in comparison to EHE method, can be observed
several chloroplast outside of the cell which means
that metabolites were released, but were not
dragged by the solvent, behaviour of microalgae
biomass after CBE method performing was very
similar (Figure 4d), this observation confirms the
selectivity of non-polar solvent based extraction
methods to microalgae lipids.
Extraction method showed different yields
depending on microalgae strain evaluated, for
all cases, variation of oil yield and oil extraction
efficiency as function of microalgae strain used for
evaluation is an important issue to consider, because
a large scale extraction method must show high
yields for several strains, this can depend on nature
of microalgae strain and/or cultivation, harvesting
and drying conditions, Amphiprora sp. presented
the highest oil yield of strains evaluated for all five
extraction methods, followed by Navicula sp., this
can be explained because both strains belongs to
the same order (Naviculales), with similar cell walls
and compositions as is shown in Table 1. On the
other hand, Nannochloropsis sp. presented the
lowest oil yield for all methods studied, which is not
consistent with literature, inferring that a previous
biomass processing stage could decrease and/or
degrade neutral lipid percentage of strain. Taking
into account biomass composition, morphologic
response and oil yield, microalgae genera
Amphiprora sp. emerges as a potential strain for the
development of a topology of biorefinery.
SHE method shows the highest yield as result
of combination of polar and non-polar solvents,
as disadvantage presents the extraction of non-desirable
lipids for biodiesel production, as sterols,
pigments and other non-lipid metabolites, taking into
account that, in lab-scale is convenient the utilization
of this method for total lipid determination in non-characterized
strains, however, overestimation
of lipid percentage derived of extraction of other
microalgae metabolites must be taken into account,
in addition, SHE method presents the highest
toxicity and lowest percentage of solvent recovery
of methods evaluated, which makes expensive
and risky the continuous utilization of this method
even with solvent recovery strategies.
Statistical comparison showed that there is
no significant differences between C6-based
extraction methods (CSE, HBE and CBE) for
most of strains studied, taking into account lipid
extraction efficiency criteria, then, is convenient to
choose only one of these methods for application
in lab scale and evaluation as emerging
technology in large scale and for further synthesis
of a microalgae-based biorefinery topology. CSE
method shows good results in terms of efficiency,
low toxicity and higher yields than other methods
evaluated, besides, selectivity of hexane to neutral
lipids usable for biodiesel production promotes
its inclusion in a microalgae based biorefinery.
however, scaling-up of CSE could be not feasible
in terms of energy requirements owing to energy
input necessary for continue evaporation and
condensation of solvent, HBE method also uses
hexane and presents lower energy requirements
than CSE for both scenarios evaluated, also
presents lower costs of extraction and energy
requirements in solvent recovery scenario than
CSE, derived of lower biomass/solvent ratio, and
higher amount of solvent recovered. For CBE
method in terms of technology implementation, the
purchase of an expensive and more toxic solvent
with similar yields and recovery percentage to
hexane is not attractive in any scale. Taking into
account all issues mentioned, HBE method is the
most convenient for utilization in lab-scales under
the criteria evaluated, also becomes as a promising
alternative for scaling-up and further evaluation in
a biorefinery superstructure.
Solvent recovery must be a mandatory parameter
for performing solvent-based oil extraction methods
in lab-scale, with benefits in all aspects evaluated
in this work, in addition is a fixed stage in large-scale
sustainable production processes. Deeper
evaluation of methods evaluated in this work can
be made from several points of view, authors are
making parallel work in evaluation of promising oil
extraction alternatives using process simulation
and taking into account energy and environmental
aspects by the use of methodologies of Life Cycle
Assessment and Exergy Analysis, additional
evaluations can be made from safety point of view
such as methodologies of process optimization,
mass and energy integration and experimental
tests in pilot-plant scale can be also developed.
Comparison can also be extended to wet-based
supercritical and enzymatic oil extraction methods.
The authors thank to the Ministry of agriculture and rural development for its support with project 2008D32006-6710 "Bioprospecting of Colombian microalgae for biodiesel production", the Colombian Petroleum Institute ICP-ECOPETROL, the administrative department of science, technology and innovation COLCIENCIAS for supporting this work through Francisco Jose de Caldas Scholarship Programs and project "Creation and strength of a knowledge and technology transfer network between United States and Colombia for the development of biorefinery processes for obtaining biofuels and high value products from microalgae biomass", to Diana Alvarez, Catalina Molano, Julian Rueda, Jairo García and Jesus Miranda for excellent technical assistance in experimental part during their undergraduate theses and to Morrosquillo Corporation for providing biomass.
C.I.: Short name for Confidence Interval
Cmet: Cost of application of certain method
Csolv: Cost of a specific solvent per volume units
Emet: Energy requirements of a given method
LD50%: Median Lethal Dose of a substance used
as indicator of its acute toxicity
m: Number of solvents used performing a
given method
me: Amount of extract obtained after carrying
certain method
m0: Initial amount of biomass subjected to
extraction of certain specie
mp: Amount of biomass obtained after pretreatment
n: Number of equipment used to perform a
given method
Peq: Nominal electric power of equipment
RER: Short name for Relative Extraction Ratio
Stdev: Short name for Standard deviation
teq: Time of use of equipment
Vsolv: Volume of solvent used in a given method
wi: Variable weighting value assigned to
particular criteria.
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